Magnetic design optimization

MAGNETIC DESIGN OPTIMIZATION

EVERYTHING STARTS FROM ELECTROMAGNETIC CALCULATIONS

WHAT WE DO | MAGNETIC DESIGN OPTIMIZATION

We at Laboratorio Elettrofisico, are dedicated to offering our customer’s most optimal solution for their respective products and production processes. A host of analysis are performed before an optimal solution is locked on, these include numerical FEA analysis for electromagnetic, thermal, stress analysis and vibration analysis, using sophisticated computational softwares.

Laboratorio Elettrofisico has over 60 years of expertise in design, development and production of industrial magnetic technologies, equipment and plants. Our custom made magnetic solutions have been employed all over the world in a wide array of applications, ranging from automotive industry to consumer electronics.

WHO WE ARE | 40+ MAGNETIC EXPERTS

Laboratorio Elettrofisico’s team of engineers, physicists, mechanical designers and magnetic experts, is always keen to take on novel magnetic and production challenges.
Our engineers make tolerance analysis for matching the automation requests and for magnetic reliability and analysis of forces. The forces are computed during magnetic simulations and then used for a stress analysis, with a forces proof bench.

  • ELECTROMAGNETIC CALCULATIONS

    When a magnetic request is passed to the magnetic design team, a preliminary feasibility study is performed, if the feasibility tests are cleared, then in conjunction with the requesting party a go ahead is given to the design and optimization of the magnetizing equipment and process. The optimization can be done depending upon specific customer needs such as specific field profile or in generalized terms such as optimized magnet saturation level, energy, cycle time, etc. Full cooperation is provided to the customers to optimize their products.

  • COMPLEMENTARY ANALYSES

    While evaluating the electromagnetic aspect, we understand that the equipment will be part of an industrial process and the magnetizing process may interact with the other stages of the industrial process, potentially working along with robots, automated machines and human operators. Accordingly based on the constraints given by the other stages, the process is optimized in terms of choice of magnetizing technology, cycle time, product manipulation, pre-orientation, loading and extraction methods. In addition optimization in terms of thermal behaviour, vibration & stress behaviour, equipment dimensions, stray field, etc. are also performed.

  • PLANT DESIGN & BUILD UP

    The equipment is designed and optimized to be the most affordable, efficient and user friendly, as it has to be in harmony with the entire industrial process.

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